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Case Study

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Femur

Mirror surface finish and free of defects, we achieved this with our three-stage process, using the ActOn High Energy machine.

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Case study 123

Tibia

Mirror surface finish and free of defects, we achieved this with our three-stage process, using the ActOn High Energy machine.

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Medical Mirror Finishing for Implants and Surgical Instruments

Medical-grade surface finishing is critical where performance, compliance, and patient safety depend on surface integrity. ActOn Finishing provides precision-controlled processes designed specifically for medical implants and instruments, ensuring consistent, repeatable, and defect-free finishes.

Using advanced high energy centrifugal systems, dry electroplating technology, drag finishing systems, vibratory finishing machines, disc finishing systems and ultrasonic cleaning tanks and specialised consumables, components can be processed to remove burrs, eliminate machining marks, and achieve uniform matte, polished, or mirror finishes. These processes are carefully controlled to preserve complex geometries while improving surface quality.

Why Surface Finish Matters in Medical Applications

For orthopaedic implants, surgical tools, and precision medical components, surface finish directly impacts::

  • Biocompatibility and cleanliness.
  • Reduced bacterial adhesion.
  • Improved wear resistance and longevity.
  • Enhanced fatigue performance.
  • Ease of sterilisation.

Traditional femoral implant finishing involves a 7 stage process, whereas ActOn's reduces it to just 3; Grinding, Smoothing and Polishing. Not only saving time and resources, but also providing a superior finish.

Scalable Finishing for Medical Manufacturing

Whether you are producing prototypes, low-volume batches, or full-scale production runs, ActOn’s finishing solutions are designed for scalability and repeatability.

The processes can be tailored to meet strict medical industry requirements while reducing processing time and maintaining consistent quality across every part.

FAQs

We process a wide range of parts including orthopaedic implants, surgical instruments, fixation devices, and precision medical components.

Yes. Our systems are designed to scale from prototype development through to high-volume production with consistent, repeatable results.

You can request a free process trial where we test your components and recommend the optimal finishing method based on your requirements.

Depending on your needs, we can achieve deburring, surface smoothing, stain removal, matte finishes, polished finishes, or full mirror finishes without damaging part geometry.

Request a quote for Medical Implants and Instruments today.

 

Request a Free Trial: sales@acton-finishing.co.uk

Call: +44 (0) 24 7646 6914