{"id":6112,"date":"2021-11-10T09:00:33","date_gmt":"2021-11-10T09:00:33","guid":{"rendered":"https:\/\/acton-finishing.co.uk\/?p=6112"},"modified":"2021-11-09T13:50:54","modified_gmt":"2021-11-09T13:50:54","slug":"why-is-surface-finishing-for-medical-implants-and-instruments-so-important","status":"publish","type":"post","link":"https:\/\/acton-finishing.co.uk\/why-is-surface-finishing-for-medical-implants-and-instruments-so-important\/","title":{"rendered":"Why is surface finishing for medical implants and instruments so important?"},"content":{"rendered":"

Surface finishing has always been viewed as a process by-product rather than a design feature in metal additive manufacturing, particularly in the healthcare sector.<\/span><\/p>\n

This blog will delve into the importance of <\/span>surface finishing for medical implants<\/span> and instruments to create an understanding of the finishing requirements within the medical industry.\u00a0<\/span><\/p>\n

Why is <\/b>surface finishing for medical implants<\/b> important?<\/b><\/h3>\n

\"Importance

There are many crucial factors that play a role in the process of <\/span>surface finishing for medical implants<\/span> to ensure a successful process.<\/span><\/p>\n

Surface finishing essentially increases resistance to corrosion and ensures parts perform at the level required by the medical industry which is of utmost importance.<\/span><\/p>\n

A wide range of materials can be processed, from high-strength metal alloys, polymers, and 3D printed components to forged and casted parts.<\/span><\/p>\n

It\u2019s important to have a clinically proven finishing process that complies with the safety regulations imposed by this industry. Through surface finishing techniques, you can achieve a deburred, smooth, and mirror polished finish that benefits manufacturing by reducing processing times and produces a repeatable, quality product.<\/span><\/p>\n

The benefits of using surface finishing techniques<\/b><\/h3>\n

There are several benefits to using specific surface finishing techniques to produce efficient medical implants and instruments.\u00a0<\/span><\/p>\n

Manual finishing processes are known to be labour intensive, with the disadvantages of rework, high rejection rates and inconsistent results. Mass finishing, however, allows you to process high volumes, reducing processing times and offering repeatable and consistent results, every time.\u00a0<\/span><\/p>\n

This technique of <\/span>surface finishing medical implants<\/span> ensures that the component\u2019s geometry is integral, therefore, saving you time and lowering your production costs as a result.\u00a0<\/span><\/p>\n

Industry standards for medical implants and instruments<\/b><\/h3>\n

\"Industry

Some of these standards include:<\/span><\/p>\n

Biocompatible processes<\/b> – The healthcare industry requires clinically proven processes and products which guarantee their compliance with the most demanding safety regulations. To ensure low risk of bacteria contamination, a smooth finish is most effective.\u00a0<\/span><\/p>\n

Corrosion resistance<\/b> – The lifespan of an implant or instrument can be influenced by corrosion. Through mass finishing techniques, parts can be protected from corrosion by; using compounds in the wet process which include corrosion inhibitors and by drying the parts in <\/span>ActOn\u2019s dryer and agro-media<\/span><\/a>. It\u2019s important to know that all of our <\/span>agro media<\/span><\/a> comes in a treated, bovine-free form and is well accepted by the industry.\u00a0<\/span><\/p>\n

Cosmetic appearance and functionality<\/b> – Reducing the parts roughness, achieving a smooth finish and a mirror polished finish are mandatory in the healthcare industry. A surgeon can\u2019t operate with a scalpel which has burrs, and a patient will most likely suffer health issues if a femur implant is not polished to industry standards.<\/span><\/p>\n

The functionality and cosmetic appearance of these components can be achieved in an efficient manner via mass finishing. For example: While the <\/span>CHEF series<\/span><\/a> is perfect for removing machining lines and polishing titanium bone plates, femur, and tibia implants, stainless steel eye clips can be deburred in a vibratory finishing trough and dental partials can be mirror finished in the <\/span>DLyte machine<\/span><\/a>.\u00a0<\/span><\/p>\n

For a successful <\/span>surface finishing for medical implants<\/span>, we recommend that you determine the correct <\/span>machine<\/span><\/a>, <\/span>media, and compound<\/span><\/a>. At ActOn we have worked with highly skilled manufacturers and our engineers have understood the numerous challenges faced in the industry to develop suitable processes.\u00a0<\/span><\/p>\n

What materials and components can be surface finished?<\/b><\/h3>\n

\"Materials

Our <\/span>High Energy machines<\/span><\/a> are perfect for a range of <\/span>surface finishing for medical implants<\/span> and instruments as all of the above materials can be processed via these finishing techniques. These can be aggressive enough to handle your toughest burr, yet precise enough to process the most delicate piece without the need for any fixturing.\u00a0<\/span><\/p>\n

The <\/span>DLyte series<\/span><\/a> is designed to surface finish fragile medical components like needles and stents, as it has a controllable process and works better at a micro and macroscopic level.\u00a0\u00a0<\/span><\/p>\n

For additive manufactured polymer parts, the <\/span>AM Blasting series<\/span><\/a> is perfect for removing the residue after the 3D printing process, even from parts with complex geometries. To achieve a smooth finish, vibratory finishing is perhaps the most commonly used mass finishing method. The gentle action in the machine allows for processing fragile parts, whilst still being able to achieve a good reduction in surface finishing.<\/span><\/p>\n

We hope this blog has given you a deeper understanding of <\/b>surface finishing for medical implants<\/b> and the importance of it within the medical industry. If you would like to discover more or have any related queries, then <\/b>get in touch<\/b><\/a> with our friendly team and we\u2019ll be happy to help. <\/b><\/p>\n","protected":false},"excerpt":{"rendered":"

Surface finishing has always been viewed as a process by-product rather than a design feature in metal additive manufacturing, particularly in the healthcare sector. This blog will delve into the importance of surface finishing for medical implants and instruments to create an understanding of the finishing requirements within the medical industry.\u00a0 Why is surface finishing… Read more »<\/a><\/p>\n","protected":false},"author":3,"featured_media":6113,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","_wp_rev_ctl_limit":""},"categories":[15,16,17],"tags":[],"machinery":[],"parts":[],"part_materials":[],"industry":[],"acf":[],"yoast_head":"\nSurface finishing for medical implants and instruments | ActOn<\/title>\n<meta name=\"description\" content=\"Take a closer look at how important surface finishing for medical implants is and understand the process to meet industry standards.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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