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ActOn Case Studies
BR-800 MOLD Ultrasonic Mould Cleaner for Precision Cleaning of Steel Moulds
In the fast-paced world of manufacturing, maintaining the efficiency and longevity of moulds is critical to ensure smooth operations and consistent product quality. Over time, components used in production accumulate residues like oils, plastics, and carbon deposits, which can lead to defects in finished products and downtime for cleaning. For companies looking to streamline their maintenance processes and improve the lifespan of their moulds, the BR-800 MOLD Ultrasonic Mould Cleaner provides a cutting-edge solution that enhances both precision and productivity.
Project Background
One of the primary challenges manufacturers face is cleaning intricate moulds used in processes such as plastic injection moulding and metal casting. Conventional cleaning methods often fail to thoroughly remove contaminants from hard-to-reach areas without damaging the mould surface. Moreover, manual cleaning is time-consuming, labor-intensive, and prone to inconsistencies, increasing the risk of human error.
In this situation the client required a solution for cleaning large, heavy steel moulds used in plastic injection processes. Due to the size and weight of these parts, he requested a tailored loading rack to fit them. Customer also specified that only one operator would be responsible for overseeing the cleaning procedure. Additionally, he chose not to include an elevator in the system since there already was a crane bridge available for lifting.
Ultrasonic Cleaning Solution
Based on the finishing trials, the BR-800 MOULD cleaner was proposed as a solution. This is a tailored three-stage system, which includes an ultrasonic cleaning stage, followed by rinsing, and then a drying process with anti-corrosion protection. The entire setup was managed through a digital touch screen interface. This solution fully met the client’s needs, resulting in enhanced production quality and efficiency. The investment paid for itself within a few months.
This system was implemented in the past in industries that depend on maintaining high-precision moulds, such as automotive, aerospace, and medical device manufacturing. The system has proven to be highly effective in removing various contaminants without abrasive scrubbing, preserving the delicate surfaces of moulds and reducing wear and tear.
The BR-800 MOULD Cleaner
The BR-MOLD series, is designed by BRIO Ultrasonics, specifically for mould maintenance. This series is known for its robust and reliable construction, catering to both small-scale operations and larger, more complex manufacturing environments. Key features of the BR-800 include:
- Ultrasonic Cleaning Technology: uses high-frequency sound waves to reach intricate areas of moulds, ensuring thorough cleaning.
- Efficient and Eco-Friendly: reduces the need for harsh chemicals by utilising water-based solutions and saves time in the cleaning process.
- Non-Abrasive Cleaning: the ultrasonic cavitation process avoids mechanical or abrasive wear on the moulds, prolonging their lifespan.
- User-Friendly Operation: designed with intuitive controls, making it easy for operators to implement the cleaning process with minimal training.
The Result
After the introduction of the BR-800 MOULD cleaner, client reported significant improvements in the maintenance and cleaning of the moulds. The key benefits observed include:
- Enhanced Mould Lifespan: regular ultrasonic cleaning prevents the buildup of harmful residues, leading to extended use of moulds without degradation.
- Reduced Downtime: faster cleaning cycles mean less production time is lost due to mould maintenance, improving overall operational efficiency.
- Improved Product Quality: cleaner moulds ensure that finished products are free from defects caused by contaminants.
- Lower Operational Costs: the BR-800’s efficient use of water-based solutions reduces the need for expensive chemicals, while its non-abrasive cleaning minimises mould damage and replacement costs.
- Return of investment: the investment paid for itself within a few months.
Interested in Finding out More?
To learn more about ActOn’s Ultrasonic Mould Cleaner technology click here. For further information regarding the finishing process or to request a free Trial email our technical team.
